AE Series Emulsion Plant



Compact Emulsion Plants of our new series "ITG-AE" are affordable, very simple in operation and very reliable. Its colloid mill, of simply unique design, works on a "turbine" principle and provides thorough shearing and uniform pulverising of bitumen particles. Hydraulically driven pumps for bitumen and emulsifier solution allow continuous, "non-stop" flow control, exact dosing and protection from the system overload. Simplicity and clarity of the manufacturing process makes the production of high quality emulsions a simple task for manufacturers without any previous emulsion making experience.

General Specifications for Emulsion Plants of "ITG-AE" Series

Standard Equipment Package

  • ITG-AE-10 Model - 10 MT / hour
  • ITG-AE-20 Model - 20 MT / hour
  • ITG-AE-30 Model - 30 MT / hour
  • ITG-AE-40 Model - 40 MT / hour
  • ITG-AE-50 Model - 50 MT / hour

Bitumen Line

  • Hydraulically driven gear pump
  • Steam jacketed filter
  • 10-100% variable continuous flow

Colloid Mill

  • Highly efficient colloid mill is driven by 12-45 kWt motor (respectively) providing for considerable energy savings;
  • Rotor and stator are made out of high-grade stainless steel;
  • Ultra-shearing capacity producing particles of 3-6 microns in diameter;
  • Revolutionary mill design is based on particles' chearing with the help of centrifugal forces and utilization of the particles' own kinetic energy. It is this principle that assures extra fine size of the particles and their uniform dispersion.
  • The mill owes its high reliability to the lack of mechanical contact between rotor and stator. Rotor does not experience any wear. Stator's wear is minimal. Original stator's life is typically not less than 200 000 MT.

Emulsifier Solution System

  • Hydraulically driven positive displacement pump
  • 10-100% variable continuous flow
  • Stainless steel and high carbon piping

Control Panel

  • Push button control
  • Automatic stop for high and low bitumen temperatures
  • Digital temperature readouts
  • Digital flow meters for bitumen and emulsifier (soap) solution
  • Manual control of bitumen and emulsifier (soap) solution flows.

Options

  • Latex Line
  • Het exchanger
  • Solvent line
  • Push-button (activated) operating valves

Power Supply

  • 3-phase; 380V, 50Hz

!!! International Technology Group reserves the right to make changes in specifications at any time without prior notice. These specifications are provided for general information only.